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In exploring ways to reuse materials on construction sites, this contractor introduced a durable polypropylene floor protection system as an alternative to single-use products like correx or cardboard. Its strength and flexibility allow it to be used repeatedly across different site areas such as concrete walkways, carpeted finishes and timber floors. The product is made from recyclable polypropylene, offering far…
To maintain passenger access between platforms 1 and 2 during the station upgrade works at Deighton, a Layher system scaffold bridge was installed as an alternative to more frequently used tube and fit scaffold systems. This scaffolding system is centred on the highly versatile Allround Connector, which features a ‘rosette’ welded onto the upright component that can safely and securely…
This contractor installed panels that are prefabricated in a controlled factory environment, ensuring high accuracy, zero weather delays, and superior quality compared to traditional on-site methods. This enables construction of up to 15 storeys with installation rates of under two weeks per floor, significantly reducing project timelines, as well as accommodating complex architectural features such as balconies, cantilevers, pitched or…
On this project, the team replaced traditional concrete blinding with Dufaylite Clayboard, a 100% recycled paper honeycomb void former. This lightweight, sustainable material provides a structurally sound void beneath slabs, mitigating ground movement and clay heave without using concrete. The switch eliminated around 5m³ of general concrete mix, reducing the project’s embedded carbon footprint by approximately 6 tonnes. This demonstrated…
To minimise excavation for both the piling mat and the haul road, Tensar geogrid was utilised to create a mechanically stabilised layer beneath these areas. This approach eliminated the need for a 600mm dig-off for the piling mat ,instead the Tensar was laid directly over the existing topsoil, allowing the construction layers to be built up from there. The same…
On this project they are using the CoverMe Hole Cover, an industry-first adaptable multi use solution that is transforming how the industry protects voids on construction sites. For years, plywood has been the go-to method for covering floor penetrations. But it comes with problems: cutting holes for services weakens its integrity, it’s hard to maintain, and it often ends up…
This contractor has implemented a new edge shutter system which is aimed to replace the traditional timber and plywood edge shutter. This eliminates cutting of timber which will then in turn eliminate the use of a circular saw and stops the exposure of the workforce to noise and dust from these high-powered tools. The system is quick and easy to…
This contractor has implemented Ultimate Cell, a hydrogen-based fuel enhancement system, on 15-tonne excavators. The system generates hydrogen through electrolysis and injects it into the air intake of diesel engines, improving combustion efficiency, lowering fuel use, and reducing emissions without requiring engine modifications. Ultimate Cell units were fitted to a 15-tonne excavator, site dumper and telehandler, and monitored over three…
The team have implemented a way of plunging the reinforcement for the bearing piles which significantly reduces the workload for the following trades and reduced waste steel being produced, along with making the works on site safer and quicker. Traditionally pile reinforcement would be installed into the pile with the top of the reinforcement finishing level with the piling platform….
This contractor replaced traditional PE100 pipes with Glass Reinforced Plastic (GRP) pipes in steel viaducts. GRP is a newly emerging material that offers superior structural performance, allowing for longer unsupported spans. As a result, the number of pipe hangers required has been reduced from 211 to 102, with supports now only needed at the level of the transoms (transversal beams)…
The CAGE Hybrid Gas Engine (HGE) is a novel generator technology developed and trialled on this construction site. It enables seamless switching between hydrogen, LPG, and (potentially) biomethane fuels, providing a flexible, low-emission alternative to traditional diesel generators. The system is designed for easy integration with site battery storage units and can be optimised for different gas fuels at the…
The Whale on the Wharf is a four-storey breaching whale sculpture installed at this project. This transformed ocean plastic into art to raise awareness about marine pollution. Beyond its symbolic meaning, it integrates cutting-edge sustainable engineering notably the use of biochar concrete, an emerging low-carbon construction material. Biochar stores up to 85% biogenic carbon, acting as a carbon sink that…
This project is the first to use Gyproc SoundBloc Infinae© 100 12.5mm with Gypframe® Carbon Low metal profiles. The Gyproc board sets a new benchmark for sustainable construction, providing the industry with the first UK manufactured plasterboard as it is made 100% from it’s own recycled waste. Globally, gypsum board waste is a significant issue, with estimates suggesting over a…
This contractor is using mushroom packaging which is a sustainable substitute to polystyrene. This eco-friendly alternative provides the same protection while being fully biodegradable, cutting plastic waste and reducing carbon footprint. The product has the following features, it is: biodigestable, biodegradable, hydrophobic, cruelty-free, vegan and it is grown. The technical benefits of the product are it is: vibration tested, edge…
In the construction industry earth blocks have previously been used for aesthetic and/or environmental reasons. This contractor has gone to the effort to test the blocks to achieve a 3 hour fire rating. Following the blocks passing this test they are now being used for structural and fire-rated walls. The earth blocks are formed from blue clay that was extracted…